Tag Archives: small gearbox for dc motor

China 30mm Small High Torque Planetary Electric Gearbox for Stepper and Servo DC Motor planetary gearbox

Merchandise Description

30mm Planetary Gearbox

Mechanical Dimensions:

Gearbox Description:
 

Housing 
substance
Bearing 
at output
Radial load
 (10mm from the flange)
Shaft 
axial load
Shaft press 
fit force, max.
Radial play 
of shaft
Thrust play
 of shaft
Backlash 
at no-load
Metal Sleeve bearings ≤3Kgf ≤2.5Kgf ≤10Kgf ≤0.08mm ≤0.2mm ≤3°
Steel Ball bearings ≤3.5Kgf ≤2.5Kgf ≤10Kgf ≤0.05mm ≤0.2mm ≤3°

Motor Shaft Pinion Specification:
 

Module No. of teeth Pressure angle Hole diameter Reduction ratio.
.five 11 20° two.28,2.forty eight,2.ninety eight one/5,1/19,1/27,1/seventy one,1/a hundred,1/139,1/264,1/516,1/721
.five seventeen 20° two.28,2.48,2.98 1/4,1/fourteen,1/51,1/189
.five eight 20° 2.28 1/35,1/939

Gearbox Specification:
 

Reduction ratio 1/4 1/5 one/fourteen one/19 1/27 1/35 one/fifty one one/71 1/one hundred 1/139 1/189 one/264 1/516 one/721 one/939
Rated tolerance 
torque
2 2 3 3 4 four six 6 eight eight 10 10 ten ten 10
Max momentary 
tolerance torque
6 six nine 9 twelve 12 18 eighteen 24 24 30 30 30 30 30
Efficiency 80% 80% 70% 70% 70% 70% 60% sixty% 60% sixty% 50% 50% 50% 50% fifty%
Size
(L-mm)
23.six 23.6 30 thirty 30 thirty 36.four 36.4 36.4 36.4 forty two.8 42.eight 42.eight forty two.eight forty two.8
Excess weight
(g)
seventy nine seventy nine ninety two ninety two ninety two ninety two 107 107 107 107 122 122 122 122 122

About Us:

We specialized in researching, creating and servicing electric motors, gearbox and higher precision gears with the modest modules.

Soon after years of growth, we have an independent solution style and the R&D crew, support crew, and specialist top quality manage team.

What is more, we have 2 joint ventures. 1 is located in HangZhou, which produces hybrid stepper motor, treasured linear stepper motor, brushless DC motor, servo motor, stepper motor driver, brushless motor driver, encoder and brake.

Another 1 is positioned in HangZhou, which produces DC gear motor. The manufacturing facility has dozens of CNC devices and substantial precision take a look at equipment, implements the process management and computerized procedure in most generating approach.

We also have 2 cooperation factories. One particular is making AC reversible synchronous motor and AC servo motor, the other 1 is producing linear long lasting stepper motor, long lasting stepper motors.

Customer’s Going to:

Relevant Products:

 

US $5-20
/ Piece
|
500 Pieces

(Min. Order)

###

Application: Motor
Layout: Coaxial
Hardness: Hardened Tooth Surface
Size: 30mm
Rated Tolerance Torque: 2-10
Length: 23.6mm-42.8mm

###

Customization:

###

Housing 
material
Bearing 
at output
Radial load
 (10mm from the flange)
Shaft 
axial load
Shaft press 
fit force, max.
Radial play 
of shaft
Thrust play
 of shaft
Backlash 
at no-load
Metal Sleeve bearings ≤3Kgf ≤2.5Kgf ≤10Kgf ≤0.08mm ≤0.2mm ≤3°
Metal Ball bearings ≤3.5Kgf ≤2.5Kgf ≤10Kgf ≤0.05mm ≤0.2mm ≤3°

###

Module No. of teeth Pressure angle Hole diameter Reduction ratio.
0.5 11 20° 2.28,2.48,2.98 1/5,1/19,1/27,1/71,1/100,1/139,1/264,1/516,1/721
0.5 17 20° 2.28,2.48,2.98 1/4,1/14,1/51,1/189
0.5 8 20° 2.28 1/35,1/939

###

Reduction ratio 1/4 1/5 1/14 1/19 1/27 1/35 1/51 1/71 1/100 1/139 1/189 1/264 1/516 1/721 1/939
Rated tolerance 
torque
2 2 3 3 4 4 6 6 8 8 10 10 10 10 10
Max momentary 
tolerance torque
6 6 9 9 12 12 18 18 24 24 30 30 30 30 30
Efficiency 80% 80% 70% 70% 70% 70% 60% 60% 60% 60% 50% 50% 50% 50% 50%
Length
(L-mm)
23.6 23.6 30 30 30 30 36.4 36.4 36.4 36.4 42.8 42.8 42.8 42.8 42.8
Weight
(g)
79 79 92 92 92 92 107 107 107 107 122 122 122 122 122
US $5-20
/ Piece
|
500 Pieces

(Min. Order)

###

Application: Motor
Layout: Coaxial
Hardness: Hardened Tooth Surface
Size: 30mm
Rated Tolerance Torque: 2-10
Length: 23.6mm-42.8mm

###

Customization:

###

Housing 
material
Bearing 
at output
Radial load
 (10mm from the flange)
Shaft 
axial load
Shaft press 
fit force, max.
Radial play 
of shaft
Thrust play
 of shaft
Backlash 
at no-load
Metal Sleeve bearings ≤3Kgf ≤2.5Kgf ≤10Kgf ≤0.08mm ≤0.2mm ≤3°
Metal Ball bearings ≤3.5Kgf ≤2.5Kgf ≤10Kgf ≤0.05mm ≤0.2mm ≤3°

###

Module No. of teeth Pressure angle Hole diameter Reduction ratio.
0.5 11 20° 2.28,2.48,2.98 1/5,1/19,1/27,1/71,1/100,1/139,1/264,1/516,1/721
0.5 17 20° 2.28,2.48,2.98 1/4,1/14,1/51,1/189
0.5 8 20° 2.28 1/35,1/939

###

Reduction ratio 1/4 1/5 1/14 1/19 1/27 1/35 1/51 1/71 1/100 1/139 1/189 1/264 1/516 1/721 1/939
Rated tolerance 
torque
2 2 3 3 4 4 6 6 8 8 10 10 10 10 10
Max momentary 
tolerance torque
6 6 9 9 12 12 18 18 24 24 30 30 30 30 30
Efficiency 80% 80% 70% 70% 70% 70% 60% 60% 60% 60% 50% 50% 50% 50% 50%
Length
(L-mm)
23.6 23.6 30 30 30 30 36.4 36.4 36.4 36.4 42.8 42.8 42.8 42.8 42.8
Weight
(g)
79 79 92 92 92 92 107 107 107 107 122 122 122 122 122

The Different Types of Gearboxes

There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
gearbox

Planetary gearbox

Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
gearbox

Worm reduction gearbox

The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.

Shaft-mounted gearbox

Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
gearbox

1 speed gearbox

CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.

China 30mm Small High Torque Planetary Electric Gearbox for Stepper and Servo DC Motor     planetary gearbox	China 30mm Small High Torque Planetary Electric Gearbox for Stepper and Servo DC Motor     planetary gearbox
editor by czh 2023-01-05