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China high quality ZD 25W Rated Power Brush/Brushless Precision Planetary Spur Gear Transmission Gear Motor vacuum pump ac

Product Description

ZD 25W Rated Power Brush/Brushless Precision Planetary Spur Gear Transmission Gear Motor

Detailed Photos

 

 

Product Parameters

MODEL:Z42DPN2425-30S(42ZPN33.92K)

 

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Company Profile

 

FAQ

Q: What’re your main products?

A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge. 

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

Please contact us if you have detailed requests, thank you !
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Application: Motor, Electric Cars
Function: Change Drive Torque, Speed Changing
Layout: Transmission
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Customization:
Available

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gear motor

What are the maintenance requirements for gear motors, and how can longevity be maximized?

Gear motors, like any mechanical system, require regular maintenance to ensure optimal performance and longevity. Proper maintenance practices help prevent failures, minimize downtime, and extend the lifespan of gear motors. Here are some maintenance requirements for gear motors and ways to maximize their longevity:

1. Lubrication:

Regular lubrication is essential for gear motors to reduce friction, wear, and heat generation. The gears, bearings, and other moving parts should be properly lubricated according to the manufacturer’s recommendations. Lubricants should be selected based on the motor’s specifications and operating conditions. Regular inspection and replenishment of lubricants, as well as periodic oil or grease changes, should be performed to maintain optimal lubrication levels and ensure long-lasting performance.

2. Inspection and Cleaning:

Regular inspection and cleaning of gear motors are crucial for identifying any signs of wear, damage, or contamination. Inspecting the gears, bearings, shafts, and connections can help detect any abnormalities or misalignments. Cleaning the motor’s exterior and ventilation channels to remove dust, debris, or moisture buildup is also important in preventing malfunctions and maintaining proper cooling. Any loose or damaged components should be repaired or replaced promptly.

3. Temperature and Environmental Considerations:

Monitoring and controlling the temperature and environmental conditions surrounding gear motors can significantly impact their longevity. Excessive heat can degrade lubricants, damage insulation, and lead to premature component failure. Ensuring proper ventilation, heat dissipation, and avoiding overloading the motor can help manage temperature effectively. Similarly, protecting gear motors from moisture, dust, chemicals, and other environmental contaminants is vital to prevent corrosion and damage.

4. Load Monitoring and Optimization:

Monitoring and optimizing the load placed on gear motors can contribute to their longevity. Operating gear motors within their specified load and speed ranges helps prevent excessive stress, overheating, and premature wear. Avoiding sudden and frequent acceleration or deceleration, as well as preventing overloading or continuous operation near the motor’s maximum capacity, can extend its lifespan.

5. Alignment and Vibration Analysis:

Proper alignment of gear motor components, such as gears, couplings, and shafts, is crucial for smooth and efficient operation. Misalignment can lead to increased friction, noise, and premature wear. Regularly checking and adjusting alignment, as well as performing vibration analysis, can help identify any misalignment or excessive vibration that may indicate underlying issues. Addressing alignment and vibration problems promptly can prevent further damage and maximize the motor’s longevity.

6. Preventive Maintenance and Regular Inspections:

Implementing a preventive maintenance program is essential for gear motors. This includes establishing a schedule for routine inspections, lubrication, and cleaning, as well as conducting periodic performance tests and measurements. Following the manufacturer’s guidelines and recommendations for maintenance tasks, such as belt tension checks, bearing replacements, or gear inspections, can help identify and address potential issues before they escalate into major failures.

By adhering to these maintenance requirements and best practices, the longevity of gear motors can be maximized. Regular maintenance, proper lubrication, load optimization, temperature control, and timely repairs or replacements of worn components contribute to the reliable operation and extended lifespan of gear motors.

gear motor

How does the voltage and power rating of a gear motor impact its suitability for different tasks?

The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:

1. Voltage Rating:

The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:

  • Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
  • Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
  • Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.

2. Power Rating:

The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:

  • Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
  • Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
  • Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
  • Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.

Considerations for Task Suitability:

When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:

  • Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
  • Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
  • Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
  • Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.

In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.

gear motor

Are there specific considerations for selecting the right gear motor for a particular application?

When selecting a gear motor for a specific application, several considerations need to be taken into account. The choice of the right gear motor is crucial to ensure optimal performance, efficiency, and reliability. Here’s a detailed explanation of the specific considerations for selecting the right gear motor for a particular application:

1. Torque Requirement:

The torque requirement of the application is a critical factor in gear motor selection. Determine the maximum torque that the gear motor needs to deliver to perform the required tasks. Consider both the starting torque (the torque required to initiate motion) and the operating torque (the torque required to sustain motion). Select a gear motor that can provide adequate torque to handle the load requirements of the application. It’s important to account for any potential torque spikes or variations during operation.

2. Speed Requirement:

Consider the desired speed range or specific speed requirements of the application. Determine the rotational speed (in RPM) that the gear motor needs to achieve to meet the application’s performance criteria. Select a gear motor with a suitable gear ratio that can achieve the desired speed at the output shaft. Ensure that the gear motor can maintain the required speed consistently and accurately throughout the operation.

3. Duty Cycle:

Evaluate the duty cycle of the application, which refers to the ratio of operating time to rest or idle time. Consider whether the application requires continuous operation or intermittent operation. Determine the duty cycle’s impact on the gear motor, including factors such as heat generation, cooling requirements, and potential wear and tear. Select a gear motor that is designed to handle the expected duty cycle and ensure long-term reliability and durability.

4. Environmental Factors:

Take into account the environmental conditions in which the gear motor will operate. Consider factors such as temperature extremes, humidity, dust, vibrations, and exposure to chemicals or corrosive substances. Choose a gear motor that is specifically designed to withstand and perform optimally under the anticipated environmental conditions. This may involve selecting gear motors with appropriate sealing, protective coatings, or materials that can resist corrosion and withstand harsh environments.

5. Efficiency and Power Requirements:

Consider the desired efficiency and power consumption of the gear motor. Evaluate the power supply available for the application and select a gear motor that operates within the specified voltage and current ranges. Assess the gear motor’s efficiency to ensure that it maximizes power transmission and minimizes wasted energy. Choosing an efficient gear motor can contribute to cost savings and reduced environmental impact.

6. Physical Constraints:

Assess the physical constraints of the application, including space limitations, mounting options, and integration requirements. Consider the size, dimensions, and weight of the gear motor to ensure it can be accommodated within the available space. Evaluate the mounting options and compatibility with the application’s mechanical structure. Additionally, consider any specific integration requirements, such as shaft dimensions, connectors, or interfaces that need to align with the application’s design.

7. Noise and Vibration:

Depending on the application, noise and vibration levels may be critical factors. Evaluate the acceptable noise and vibration levels for the application’s environment and operation. Choose a gear motor that is designed to minimize noise and vibration, such as those with helical gears or precision engineering. This is particularly important in applications that require quiet operation or where excessive noise and vibration may cause issues or discomfort.

By considering these specific factors when selecting a gear motor for a particular application, you can ensure that the chosen gear motor meets the performance requirements, operates efficiently, and provides reliable and consistent power transmission. It’s important to consult with gear motor manufacturers or experts to determine the most suitable gear motor based on the specific application’s needs.

China high quality ZD 25W Rated Power Brush/Brushless Precision Planetary Spur Gear Transmission Gear Motor   vacuum pump acChina high quality ZD 25W Rated Power Brush/Brushless Precision Planetary Spur Gear Transmission Gear Motor   vacuum pump ac
editor by CX 2024-04-24

China Good quality 28mm DC Spur Gear Motor Electric Motor Mini Motor 12V High Quality vacuum pump design

Product Description

BG 28ZYT DC Brushed Motor 
Environmental Conditons -20ºC~50ºC
Lnsulation Clase B
Protection class IP44
Noise ≤65dB
Number of phases Single 
Lifespan >1000h

Electrical Specifications
Model RATED LOAD NO LOAD   STALL
 Voltage    Power  

  Speed  

 Torque    Current   Speed    Current   Torque   Current 
V W rpm N.m A rpm A   N.m   A  
BG 28395-1 12 3.79 3800 0.01 0.47 4500 0.11  0.064 2.6
BG 28395-2 24 7.73 5200 0.014 0.5 6000 0.11  0.097 2.72
We can also customize products according to customer requirements .  

 Planetary Gear Motor Technical Data-BG
Ratio 3.3 4.6  37.7  52.1 70 585 810 2911
NO-load speed 1363 978 119 86 64 8 5.5 2.3
Rated speed(rpm) 1151 826 100 73 64 6.5 4.5 1.9
Rated torque 0.571 0.041 0.32 0.44 0.52 2 2 2

 

Established in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Universal motors and AC motors. We have a plant area of 6000 square meters, multiple patent certificates, and we have the independent design and development capabilities and strong technical force, with an annual output of more than 1 million units. Since the beginning of its establishment, BG motor has focused on the overall solution of motors. We manufacture and design motors, provide professional customized services, respond quickly to customer needs, and actively help customers to solve problems. Our motor products are exported to 20 countries, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Sun, has more than 40 years of experience in motor technology, and our other engineers also have more than 15 years of experience, and 60% of our staff have more than 10 years of experience, and we can assure you that the quality of our motors is top notch.
The products cover AGV, underwater robots, robots, sewing machine industry, automobiles, medical equipment, automatic doors, lifting equipment, industrial equipment and have a wide range of applications.
We strive for CHINAMFG in the quality of each product, and we are only a small and sophisticated manufacturer.
Our vision: Drive the world CHINAMFG and make life better!

Q:1.What kind of motors can you provide?

A:At present, we mainly produce brushless DC motors, brush DC motors, AC motors, Universal Motors; the power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm;

Q:2.Can you send me a price list?

A:For all of our motors, they are customized based on different requirements like lifetime, noise,voltage,and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.

Q:3.Can l get some samples?

A:It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ,price and other terms are acceptable,we’d love to provide samples.

Q4:Can you provide OEM or ODM service?

A:Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.

Q5:Can l visit your factory before we place an order?

A:welcome to visit our factory,wear every pleased if we have the chance to know each other more.

Q:6.What’s the lead time for a regular order?

A:For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model,period and quantity.

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Application: Universal, Industrial, Household Appliances, Car, Power Tools, Robot Arm
Operating Speed: Low Speed
Excitation Mode: DC
Function: Driving
Casing Protection: Closed Type
Number of Poles: Can Be Choosen
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Customization:
Available

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gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

Can you explain the role of backlash in gear motors and how it’s managed in design?

Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:

1. Role of Backlash:

Backlash in gear motors can have both positive and negative effects:

  • Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
  • Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.

2. Managing Backlash in Design:

Designers employ various techniques to manage and minimize backlash in gear motors:

  • Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
  • Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
  • Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
  • Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.

3. Application-Specific Considerations:

The management of backlash in gear motors should be tailored to the specific application requirements:

  • Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
  • Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
  • Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.

In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.

gear motor

What is a gear motor, and how does it combine the functions of gears and a motor?

A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:

A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.

The gears in a gear motor serve several functions:

1. Torque Amplification:

One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.

2. Speed Reduction or Increase:

The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.

3. Directional Control:

Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.

4. Load Distribution:

The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.

By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.

China Good quality 28mm DC Spur Gear Motor Electric Motor Mini Motor 12V High Quality   vacuum pump design		China Good quality 28mm DC Spur Gear Motor Electric Motor Mini Motor 12V High Quality   vacuum pump design
editor by CX 2024-03-28

China factory DC Gear Motor Electric Spur Planetary Geared Motor Vending Coffee Maker vacuum pump adapter

Product Description

Reduced Spur Gearbox  DC Gear Motor

• Manufacturer Part Number: D12 – D48
• Gearbox Type: Spur Gearbox
• Gear Ratio: 1: 10~1: 27 24.0 180 50 145 2.0 220 3 24.0 12 45 11 10.0 1 12.0 11 25 9 6.0 1A 12.0 60 50 48 2.0 150 1B 12.0 96 1 12.0 280 1 6.0 152 170 125 1.5 850 19 12.0 60 50 48 4.0 320 2 24.0 125 45 100 2.0 150 2100 10.0 700

Drawing of 42mm Reduction box DC Motor: 

Drawing of 48mm DC Motor with Gear Box: 

 

Electrical Specification
SERIES Figure Size VOLTAGE
V
NO LOAD AT MAXIMUM EFFICIENCY STALL
SPEED
Rpm
CURRENT
M A
SPEED
Rpm
TORQUE
Kg. Cm
CURRENT
M A
OUTPUT
M W
TORQUE
Kg. Cm
CURRENT
M A
D12 12mm 2.4~6 17~210 30~120 12~160 0.16~1.5 150~700 60~640 0.9~4 240~1150
D16 16mm 2.4~12 24~400 40~90 11~330 0.2~2.5 120~440 90~680 0.8~4.5 400~1000
D20 20mm 2.4~18 15~620 30~180 12~500 0.1~4 60~670 70~1800 0.4~12 130~3500
D25 25mm 3~24 6~650 30~150 4~535 0.07~14 70~5000 70~4000 0.25~35 250~3000
D36 36mm 0~3 1.4~1.7 40~50 1.2~1.5 3.0~6.0 50~85 40~75 30~60   
D42 42mm 0~12 23~52 140~310 21~46 5.0~18 250~1300 1000~8500 0~30   
D48 48mm 6.0~24 2.3~60 40~120 2.0~45 2.0~30 90~600 530~2800 7~50 350~2500
Note: We accept the customized design if the customers give us the details, thanks! 

 

Factory Ability

I. CH was established in 2016, we are a professional micro motor supplier customers are all over the world, and the customers of our own are in USA, UK, EU, Russia, Italy, India, South Korea and so on. ICH provide OEM and ODM for a lot of BRAND-NAME companies. We mainly produce DC Brushed Motor, Brushless DC Motor, DC Geared Motor, DC Planetary Geared Motor, AC Geared Motors, Gearbox, Gearbox Parts, Planetary Gearbox, Gear Pins, Stepper Gearbox, etc. 

Advantages

1. Small MOQ; 

2. Smooth sales experience; 

3. Provide solutions.  

 

Package

-Carton packages; 

-Air and sea shipping would be chosen by customers; 

-Delivery in 20 – 50 days. 

FAQ

Q: What the voltage can 37mm DC Motor be? 

A: This DC Motor has 2 kinds of voltage, 24V and 12V. 

Q: What biggest ratio speed can this gearbox be? 

A: The 37mm size gearbox can be 1: 1350 ratio. 

Q: Do you have a standard encoder for the DC Geared Motor? 

A: Yes, we can recommend you suitable encoder, bu it would be better that you tell requests. 

Application: Power Tools, Coffee Vending Maching
Size: From 12mm to 48mm
Voltage: 2.4V-24V
Speed: 11-230rpm
Torque: 1.5-10kg.Cm
Current: 100-850mA
Customization:
Available

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gear motor

What types of feedback mechanisms are commonly integrated into gear motors for control?

Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:

1. Encoder Feedback:

An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:

  • Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
  • Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.

2. Hall Effect Sensors:

Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.

3. Current Sensors:

Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.

4. Temperature Sensors:

Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.

5. Hall Effect Limit Switches:

Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.

6. Resolver Feedback:

A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.

These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.

gear motor

Can gear motors be used for precise positioning, and if so, what features enable this?

Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:

1. Gear Reduction:

One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.

2. High Resolution Encoders:

Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.

3. Closed-Loop Control:

Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.

4. Stepper Motors:

Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.

5. Servo Motors:

Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.

6. Motion Control Algorithms:

Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.

By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.

gear motor

Can you explain the advantages of using gear motors in various mechanical systems?

Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:

1. Torque Amplification:

One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.

2. Speed Control:

Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.

3. Directional Control:

Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.

4. Efficiency and Power Transmission:

Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.

5. Compact and Space-Saving Design:

Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.

6. Durability and Reliability:

Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.

By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.

China factory DC Gear Motor Electric Spur Planetary Geared Motor Vending Coffee Maker   vacuum pump adapter	China factory DC Gear Motor Electric Spur Planetary Geared Motor Vending Coffee Maker   vacuum pump adapter
editor by CX 2023-11-17

China manufacturer Standard And Special Steel Spur Transmission Gear with high quality

Product Description

Standard And Special Steel Spur Transmission Gear
We can do heat treatment and surface treatment such as case harden, zinc plating , nick plating , chrome plating, powder coating, blacken and so on.

Our process includes tooling fabrication, stamping, deep drawing, punching, spinning, laser cutting, bending, seamless welding, machining and assembly.

 

Application: Electronic/Appliance/Auto/Industrial equipment metal stamping hardware parts
 

We can make all kinds of gears according to client drawing and specification, specializing in non-standard item. 

At present, we have all kinds of CNC machines to meet different processing requirements

So, please send us your inquire with detailed drawing, specification, quality required, if you have no drawing, you can send us actual samples if available

 

 

We pay most attention on quality and our QC will inspect the good for you before delivery. You will get our reports.

HangZhou CZPT Industry Co., Ltd. is a specialized supplier of a full range of chains, sprockets, gears, gear racks, v belt pulley, timing pulley, V-belts, couplings, machined parts and so on.

Due to our sincerity in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets. Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.

With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.

Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.

Material

C45, 20CrMnTi, 40Cr, 42CrMo, stainless steel, copper, nylon etc

process

Machined, Casting, Hobbing

Heat treatment

High frequency quenching heat treatment, hardened teeths

Surface treatment

Blacken ,Zinc plated or customer requirement

Performance

High precision, high wear resistance, low noise, smooth and steady, high strength

Model number

M0.5, M1, M1.5, M2,M2.5,M3,M3.5, M4, M4.5, M5, M5.5, M6

Payment,minimum order and delivery

T/T ,LC, Delivery time is Negotiation

Packaging

Carton box or customer requirement.

Material

C45, 20CrMnTi, 40Cr, 42CrMo, stainless steel, copper, nylon etc

process

Machined, Casting, Hobbing

Heat treatment

High frequency quenching heat treatment, hardened teeths

Surface treatment

Blacken ,Zinc plated or customer requirement

Performance

High precision, high wear resistance, low noise, smooth and steady, high strength

Model number

M0.5, M1, M1.5, M2,M2.5,M3,M3.5, M4, M4.5, M5, M5.5, M6

Payment,minimum order and delivery

T/T ,LC, Delivery time is Negotiation

Packaging

Carton box or customer requirement.

Helical, Straight-Cut, and Spiral-Bevel Gears

If you are planning to use bevel gears in your machine, you need to understand the differences between Helical, Straight-cut, and Spiral bevel gears. This article will introduce you to these gears, as well as their applications. The article will also discuss the benefits and disadvantages of each type of bevel gear. Once you know the differences, you can choose the right gear for your machine. It is easy to learn about spiral bevel gears.
gear

Spiral bevel gear

Spiral bevel gears play a critical role in the aeronautical transmission system. Their failure can cause devastating accidents. Therefore, accurate detection and fault analysis are necessary for maximizing gear system efficiency. This article will discuss the role of computer aided tooth contact analysis in fault detection and meshing pinion position errors. You can use this method to detect problems in spiral bevel gears. Further, you will learn about its application in other transmission systems.
Spiral bevel gears are designed to mesh the gear teeth more slowly and appropriately. Compared to straight bevel gears, spiral bevel gears are less expensive to manufacture with CNC machining. Spiral bevel gears have a wide range of applications and can even be used to reduce the size of drive shafts and bearings. There are many advantages to spiral bevel gears, but most of them are low-cost.
This type of bevel gear has three basic elements: the pinion-gear pair, the load machine, and the output shaft. Each of these is in torsion. Torsional stiffness accounts for the elasticity of the system. Spiral bevel gears are ideal for applications requiring tight backlash monitoring and high-speed operations. CZPT precision machining and adjustable locknuts reduce backlash and allow for precise adjustments. This reduces maintenance and maximizes drive lifespan.
Spiral bevel gears are useful for both high-speed and low-speed applications. High-speed applications require spiral bevel gears for maximum efficiency and speed. They are also ideal for high-speed and high torque, as they can reduce rpm without affecting the vehicle’s speed. They are also great for transferring power between two shafts. Spiral bevel gears are widely used in automotive gears, construction equipment, and a variety of industrial applications.

Hypoid bevel gear

The Hypoid bevel gear is similar to the spiral bevel gear but differs in the shape of the teeth and pinion. The smallest ratio would result in the lowest gear reduction. A Hypoid bevel gear is very durable and efficient. It can be used in confined spaces and weighs less than an equivalent cylindrical gear. It is also a popular choice for high-torque applications. The Hypoid bevel gear is a good choice for applications requiring a high level of speed and torque.
The Hypoid bevel gear has multiple teeth that mesh with each other at the same time. Because of this, the gear transmits torque with very little noise. This allows it to transfer a higher torque with less noise. However, it must be noted that a Hypoid bevel gear is usually more expensive than a spiral bevel gear. The cost of a Hypoid bevel gear is higher, but its benefits make it a popular choice for some applications.
A Hypoid bevel gear can be made of several types. They may differ in the number of teeth and their spiral angles. In general, the smaller hypoid gear has a larger pinion than its counterpart. This means that the hypoid gear is more efficient and stronger than its bevel cousin. It can even be nearly silent if it is well lubricated. Once you’ve made the decision to get a Hypoid bevel gear, be sure to read up on its benefits.
Another common application for a Hypoid bevel gear is in automobiles. These gears are commonly used in the differential in automobiles and trucks. The torque transfer characteristics of the Hypoid gear system make it an excellent choice for many applications. In addition to maximizing efficiency, Hypoid gears also provide smoothness and efficiency. While some people may argue that a spiral bevel gear set is better, this is not an ideal solution for most automobile assemblies.
gear

Helical bevel gear

Compared to helical worm gears, helical bevel gears have a small, compact housing and are structurally optimized. They can be mounted in various ways and feature double chamber shaft seals. In addition, the diameter of the shaft and flange of a helical bevel gear is comparable to that of a worm gear. The gear box of a helical bevel gear unit can be as small as 1.6 inches, or as large as eight cubic feet.
The main characteristic of helical bevel gears is that the teeth on the driver gear are twisted to the left and the helical arc gears have a similar design. In addition to the backlash, the teeth of bevel gears are twisted in a clockwise and counterclockwise direction, depending on the number of helical bevels in the bevel. It is important to note that the tooth contact of a helical bevel gear will be reduced by about ten to twenty percent if there is no offset between the two gears.
In order to create a helical bevel gear, you need to first define the gear and shaft geometry. Once the geometry has been defined, you can proceed to add bosses and perforations. Then, specify the X-Y plane for both the gear and the shaft. Then, the cross section of the gear will be the basis for the solid created after revolution around the X-axis. This way, you can make sure that your gear will be compatible with the pinion.
The development of CNC machines and additive manufacturing processes has greatly simplified the manufacturing process for helical bevel gears. Today, it is possible to design an unlimited number of bevel gear geometry using high-tech machinery. By utilizing the kinematics of a CNC machine center, you can create an unlimited number of gears with the perfect geometry. In the process, you can make both helical bevel gears and spiral bevel gears.

Straight-cut bevel gear

A straight-cut bevel gear is the easiest to manufacture. The first method of manufacturing a straight bevel gear was to use a planer with an indexing head. Later, more efficient methods of manufacturing straight bevel gears were introduced, such as the Revacycle system and the Coniflex system. The latter method is used by CZPT. Here are some of the main benefits of using a straight-cut bevel gear.
A straight-cut bevel gear is defined by its teeth that intersect at the axis of the gear when extended. Straight-cut bevel gears are usually tapered in thickness, with the outer part being larger than the inner portion. Straight-cut bevel gears exhibit instantaneous lines of contact, and are best suited for low-speed, static-load applications. A common application for straight-cut bevel gears is in the differential systems of automobiles.
After being machined, straight-cut bevel gears undergo heat treatment. Case carburizing produces gears with surfaces of 60-63 Rc. Using this method, the pinion is 3 Rc harder than the gear to equalize wear. Flare hardening, flame hardening, and induction hardening methods are rarely used. Finish machining includes turning the outer and inner diameters and special machining processes.
The teeth of a straight-cut bevel gear experience impact and shock loading. Because the teeth of both gears come into contact abruptly, this leads to excessive noise and vibration. The latter limits the speed and power transmission capacity of the gear. On the other hand, a spiral-cut bevel gear experiences gradual but less-destructive loading. It can be used for high-speed applications, but it should be noted that a spiral-cut bevel gear is more complicated to manufacture.
gear

Spur-cut bevel gear

CZPT stocks bevel gears in spiral and straight tooth configurations, in a range of ratios from 1.5 to five. They are also highly remachinable except for the teeth. Spiral bevel gears have a low helix angle and excellent precision properties. CZPT stock bevel gears are manufactured using state-of-the-art technologies and know-how. Compared with spur-cut gears, these have a longer life span.
To determine the strength and durability of a spur-cut bevel gear, you can calculate its MA (mechanical advantage), surface durability (SD), and tooth number (Nb). These values will vary depending on the design and application environment. You can consult the corresponding guides, white papers, and technical specifications to find the best gear for your needs. In addition, CZPT offers a Supplier Discovery Platform that allows you to discover more than 500,000 suppliers.
Another type of spur gear is the double helical gear. It has both left-hand and right-hand helical teeth. This design balances thrust forces and provides extra gear shear area. Helical gears, on the other hand, feature spiral-cut teeth. While both types of gears may generate significant noise and vibration, helical gears are more efficient for high-speed applications. Spur-cut bevel gears may also cause similar effects.
In addition to diametral pitch, the addendum and dedendum have other important properties. The dedendum is the depth of the teeth below the pitch circle. This diameter is the key to determining the center distance between two spur gears. The radius of each pitch circle is equal to the entire depth of the spur gear. Spur gears often use the addendum and dedendum angles to describe the teeth.

China Wholesale Injection Plastic Nylon Gear Mc Nylon Large Spur Gear for Toys

Edited

CX

How to Style Plastic Gears

Plastic gears are made of thermoplastic resin that adjustments shape when heated. This approach, referred to as injection molding, is generally employed to generate gears for a variety of programs. Specialists recommend that you contemplate the application for which you are designing the equipment before beginning the layout procedure. For illustration, if you happen to be creating gears for a equipment, make confident you know the torque and pace of the device. Then, gears are made in accordance to these qualities.
Then, the tooth flanks are developed to decrease the consequences of molding 10sion and maximize load-carrying potential. The tooth dimensions of plastic gears is crucial for load carrying capacity. Even so, smaller tooth are more susceptible to dental mistakes and could expertise a lot more pressure. To avoid these troubles, decide on plastic gears with a somewhat narrower face than steel gears. This will minimize the chance of mechanical interference. Last but not least, layout gears with a diameter higher than 1.
Plastic gears have numerous positive aspects above steel gears. They are simple to procedure and have outstanding power and elasticity. Plastic gears can be made from unfilled nylon, acetal, or polyamide. A lot of of these come in common designs, such as rectangles, squares, and circles. If you require a good deal of plastic gears, it’s cheaper to make them by molding. These plastic gears are also an exceptional selection for different applications.

In which are plastic gears utilized?

While there are many utilizes for plastic gears, the automotive industry has seen the most important development in modern a long time. As facilities and aggressive edge turn out to be progressively crucial to automakers, they try to combine gears and motors into motor vehicle subsystems. These elements variety from liftgates and seats to electronic throttle bodies and turbo controls.
The very first consideration in choosing a plastic equipment content is its power. The material should be rigid adequate to withstand the expected masses and resist dimensional changes due to changes in environmental circumstances. Suppliers can supply helpful data about these qualities. Additionally, prototype gears must be tested below realistic problems before getting utilised in generation. In addition to plastic gears, other supplies can be employed for these programs.
The benefit of plastic gears is that they are low-cost to manufacture. They are also simple to method and can be completed in the brief run. Even so, the downside of plastic gears is that they have substantial dimensional tolerances. Thankfully, plastic gears can be made with a minimal coefficient of friction. Plastic gears can deal with larger hundreds and speeds and are considerably less probably to break or jam. The essential is to select an experienced and reputable company.

Q&A

Q1. When can I get the value?

A: We generally quotation within 24 hours right after receiving your inquiry. If you are urgent, You should call us or enable us know in your e mail so we can prioritize your inquiry.

Q2. How prolonged is the lead time for the mildew?

A: It all is dependent on the dimensions and complexity of the mold. Typically, the shipping and delivery time is 25-35 days. If the mildew is basic and insignificant, we can do it within 15 times.

Q3. I do not have drawings how need to I begin a new project?

A: You can provide us with samples, and we will assist comprehensive the drawing design and style.

Q4. How to ensure product quality before delivery?

A: If you do not appear to our manufacturing facility and there is no third-social gathering inspection, We will be your inspector. We will give you a video clip with details of the generation method, including process stories, item proportions, structural and surface area details, packaging specifics, and so forth.

As a plastic equipment rack and plastic equipment provider, we usually goal to offer the maximum quality products and the most thorough services and appear forward to cooperating with you.

Further data

What Is a Gear Motor?

A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.

Inertial load

Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Motor

Applications

There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the 2 most common motor types are the 3-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are 2 types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on 1 side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.

Size

The safety factor, or SF, of a gear motor is an important consideration when selecting 1 for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of 3 or more is suitable for difficult applications, while a gearmotor with a SF of 1 or 2 is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Motor

Cost

A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at 2 types: right-angle geared motors and inline geared motors. The first 2 types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Motor

Maintenance

Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every 6 months.

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The new products contain a collection of high-tech and substantial top quality chains and sprockets and gears, this sort of as chains and gearboxes for agricultural machineries, metallurgical chains, escalator step-chains, higher-speed tooth chains, timing chains, self-lubrication chains, amid which have variety substantial speed tooth chain for automobile branch dynamic box and aerial chains fill in the blanks of chain in China. “We are always serving our clients with our greatest merchandise.” specialize in energy transmission products, CATV items, mechanical seal, hydraulic and Pheumatic, and marketing merchandise.

Our company independently produces numerous kinds of oil press components, incXiHu (West EPT) Dis.Hu (West EPT) Dis. screw, lining ring, EPTT and limited bars, suited for oil press models 200A-three,202,204,260 and other screw oil presses.
Welcome to consult and order.

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The substantial precise CNC tools, this sort of as Gradual-feeding wire-cut machine, jig grinding equipment and electric discharge machine, assures the best quality precision of mould processing, with the high efficient and environmental safety acid rolling line becoming the largest uncooked content converting tools in the field in china The wildly use of automatic milling machine, large-velocity automated feeding punch, substantial velocity automated rolling and assembling machine guarantees the large high quality and effectiveness of components and chain creating. Hangzhou EPG Co.,Ltd. , was established in November, 1997. With its 5 wholly owned subsidiaries. The team is concentrated on producing all assortment of regular roller chains and sprockets, gears & gearboxes, such as conveyor chain & sprockets , stainless steel chain, agricultural chain and has not just marketed its products all above china, but also marketed more than sixty five% products to oversees, including Europe, The united states, South-east Asia, and it also has established up storage logistics in areas like Europe.

Merchandise Information
EPT EPTT refers to the system that transmits motion and EPTT from the EPT pair. It is the most widely utilised mechanical EPTT approach in present day tools. Its EPTT is far more precise, large performance, compact structure, reliable operation and EPTT provider lifestyle.
Our EPTs can be warmth taken care of, hardened, oil immersed in accordance to consumer demands.
The EPT is extensively utilised in market, vehicle, EPTT tools, motor, bicycle, electrombile.

We can make customers’ satisfactory merchandise in accordance to the samples or drawings supplied by buyers. For the completion of a product, we also need to have to know his materials, warmth therapy specifications and surface area remedy needs. We are a manufacturing unit with 40 years of production expertise, welcome to check with.

Our business EPTTize in creating all types of inner and exterior EPT, large precision spline shaft and EPT shaft. We are looking EPTT to the cooperation with you, and we imagine that we will be your best option.

FAQ
one)Are you investing company or manufacturer?
We are factory.

2)How can I customize my merchandise?
Connect your drawing with specifics(surface area remedy,substance,quantity and EPTT requirements etc.)

3)How EPTT can I get the quotation?
We will give you the quotation inside of 48 several hours(contemplating the time difference)

4)How EPTT will you create the components?
EPTTly it is 5-ten daEPTTif the goods are in inventory. Or it is 15-twenty five daEPTTif the items are not in inventory, it is in accordance to quantity.

five)Do you supply samples? Is it free or added?
Yes, we could supply the sample, the samples and shipping EPTs need to be borne by the client.

six)What is your terms of payment?
Payment le1000 USD, 100% in EPT. Payment ge1000 USD, thirty% T/T in EPT, equilibrium ahead of shipment. If you have any inquiries, remember to do not hesitate to contact us.

seven)What if the items we EPTd are not good?
Get in touch with us with no hesitation, our EPTT soon after-income services will just take the obligation.

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It has recognized steady cooperation with many properly acknowledged universities and institutes in china this kind of as, Zhejiang College, Jilin University, Specialized committee of national chain drive regular, Institute of nationwide chain generate, Zhejiang application engineering content institute, Huhan material defense institute and it cooperated to found China Very first Automobile chain institute with Countrywide chain generate institute. With several years’ knowledge in this line, we will be dependable by our advantages in competitive price, 1-time delivery, prompt response, on-hand engineering help and excellent soon after-product sales solutions.In addition, all our manufacturing procedures are in compliance with ISO9001 requirements. Possessing amassed treasured knowledge in cooperating with international customers, Brass solBronze Spur EPT by CNC Machining and EPT Hobbing

Surface area colonAs your necessity
EPT colonSteel sol EPT sol brass sol iron sol copper sol bronze sol EPTTium sol ss sol EPT metal sol EPT comma teflon comma plastic
Any other substance and dimension is dependent on consumers apos desire interval

EPT EPTT Co comma periodLimited comma is positioned in NO 4 EPTT comma EPTTEPTT EPTT Zone EPTTEPTTng Highway comma
XiHu (West EPT) Dis.ekeng comma EPTTngXiHu (West EPT) Dis. comma HangEPT comma ZheJiang province comma EPTT time period

EPT AA was founded in 1998 comma covering an spot of ten comma000 sq. meters and 100 staff period of time
85 percnt of our products are offered to oversea market such as Usa comma Canada comma Germany comma British isles comma EPTT comma France comma Denmark comma Switzerland comma Israel comma Australia comma South Korea comma Japan and so on interval

We are ISO 9001 colon2008 RoHs licensed company periodOur products are commonly used in health care comma military commaEPT commamarine commaindustry commaEPT commaauto commamotorcycle commaelectron commaoptics commainstrument commacommunication comma
Energy etc period
Our EPTTry EPT colon
CNC turning EPTT colon45
CNC milling cEPTTr colon10
EPTT lathe EPTT colon6
Stamping EPTT colon6
EPT hobbing EPTT colon8

Major company Markets colon
Usa comma Canada comma Germany comma EPTT comma British isles comma Japan comma Australia

Main Clients colon
HP comma Jabil comma ECHELON lpar Usa rpar
DAIWA lparJapan rpar

Test equipments colon
CMM
Projector
Concentric diploma detector
EPTT temperature and humidity test chamber
Hardness tester comma Spring tests EPTT
Insertion force tests EPTT
EPTscope
Tension screening EPTT
Thread gauge comma hole gauge and ring gauge

Extra Abilities CAD Design and style Services CAM Programming Services Coordinate Measuring EPTTs lparCMM rpar Reverse EPT

EPT Alloy Steels sol EPTT sol Brass sol Bronze AlloEPTTEPTT Steel sol Copper sol Stainless Steel sol Tool Metal
Chilly Rolled Metal sol EPTT Metal

Specification Customized created sol OEM
Our functions one period17 years historical past 2 periodShort direct time three periodGood following-sale service 4 periodFree samples offered
EPT Stainless steel comma copper comma brass comma carbon steel comma EPT lparaccording to client aposs necessity interval
Surface Treatment method Zn-plating comma Ni-plating comma Cr-plating comma Tin-plating comma copper-plating comma the wreath oxygen resin spraying comma the heat disposing comma sizzling-dip galvanizing comma
Black oXiHu (West EPT) Dis.de coating comma painting comma powdering comma colour zinc-plated comma blue black zinc-plated comma rust preventive oil comma EPTTium alloy galvanized comma silver plating comma plastic comma
Electroplating comma anodizing and so on period of time
Principal EPT EPT screw commabolt comma nuts commafastener commaknob commapins comma bushing comma sleeve commaEPT comma stamping areas commawasher commagasket commaplastic molding EPT components commastandoff commaCNC machining service commaaccessories and many others period
Producing EPT CNC EPTT comma automatic lathe EPTT commastamping EPTT commaCNC milling EPTT commarolling EPTT commalasering commatag grinding EPTT etc interval
Administration Method ISO9001 – 2008
Obtainable Certification RoHS comma SGS comma EPT Certification
Testing EPT Projecting apparatus comma Salt Spray Examination comma Durometer comma and Coating thickness tester comma Second projector
EPT time 10-fifteen operating daEPTTas usual commaIt will dependent on the detailed orEPTTquantity interval
Handling Returned Products With high quality dilemma or deviation from drawings
Supply of Samples By DHL commaFedex commaUPS comma TNT commaEMS Hat Hat
Warranty Substitute at all our EPT for turned down items
Primary Marketplaces North America comma South The us comma EPTern Europe comma West Europe comma North Europe comma South Europe comma Asia
How to get ast You ship us drawing or sample
ast We have via project assessment
ast We give you our style for your affirmation
ast We make the sample and ship it to you following you verified our layout
ast You validate the sample then place an orEPTTand shell out us 30 percnt deposit
ast We begin making
ast When the products is completed comma you pay out us the harmony following you confirmed photographs or tracking figures time period
ast EPT is carried out comma thank you excl excl
Apps Toy commaEPTT comma instrument comma EPT equipment comma EPTT EPTs comma furniture comma mechanical products comma daily dwelling gear comma digital athletics products comma
LigEPTT industry items comma sanitation EPTTry comma marketplace sol lodge products materials comma artware and so on time period

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  in Makhachkala Russian Federation  sales   price   shop   near me   near me shop   factory   supplier Customized Standard and Special Steel Spur Gear manufacturer   best   Cost   Custom   Cheap   wholesaler

Having accumulated cherished encounter in cooperating with overseas consumers, Our specialists and engineers have 23 a long time of Knowledge in the Bearing Sector. There is a specialized center of province degree, EPG academician working station, experiment station for EPG submit medical doctors, and nationwide 863 program established up in EPG group. With these platforms and robust technological capacity, the much more than 400 technicians have produced all assortment of special high specific and higher power products, performed mould packages for key parts in the vehicle and national market revitalizing software, resulting far more than 5000 developed above, amongst which 33 objects are autonomous patent technological innovation with 4 patent accepted .

Solution specification
1.EPT:C 45# steel ,stainless steel or other essential components.

2.EPTs can be created in accordance the customer’s drawings

3.Warmth remedy: Hardening and Tempering, EPT Frequency Quenching, Carburizing Quenching and so on according the needs..

4. Inspection: All objects are checked and tested extensively throughout each functioning procedure and after generation will be reinspected.

About us
HangEPT EPT EPT EPTT, Ltd. is a skilled manufacturer of numerous sprocket wheels, stainless steel sprocket wheels, non-stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd sprocket wheels, massive pitch sprocket wheels, coupling sprocket wheels, spur EPTs, timing belt wheels, EPT racks, umbrella EPT, worm EPT, shaft, sleeve and other EPTT elements manufacturers. And according to buyer drawings, samples, dimension processing custom made manufacturing. The organization integrates style R amp D, production and income. In accordance with stringent manufacturing, inspection and high quality stXiHu (West EPT) Dis.Hu (West EPT) Dis.rds, EPT has estabEPTTd a extensive high quality technique, production approach and excellent high quality handle. The firm’s sprocket products are of large good quality, balance and longevity.

The business now has 80 sets of various large-precision CNC lathes, EPT hobbing EPTTs, EPT shapers, tempering furnaces, quenching tools, gantry planers, EPT milling, sawing EPTTs, vertical broaching EPTTs, EPT EPTTs and other processing tools, with an annual creation potential of 2 million items . Carburizing and quenching, nitriding, quenching and other warmth remedy, area blackening, galvanizing, electrophoresis, etc. At the identical time, it also has high-precision screening gear these kinds of as: Rockwell hardness tester, Vickers hardness tester, metallographic microscope, image measuring instrument, EPTic particle flaw detectors, and so forth. The products developed are widely employed in metallurgy, metal, chemical, textile, agricultural EPTTry, 3-dimensional XiHu (West EPT) Dis.Hu (West EPT) Dis.ages, EPTT EPTTry, chemical EPTTry, pharmaceutical EPTTry, EPTT and mining EPTTry and other EPTT. The merchandise indicators meet the needs of EPTTing comparable goods and are exported to EPT and EPTTiwan, SouthEPT Asia, Europe, The us, the Middle EPT and other areas, and are deeply EPTTed and praised by buyers.

FAQ
Q: Are you buying and selling organization or maker ?
A: We are factory.

Q: How EPTT is your shipping and delivery time?
A: EPTTly it is five-10 daEPTTif the items are in inventory. or it is fifteen-20 daEPTTif the products are not in inventory, it is according to quantity.

Q: Do you give samples ? is it free or added ?
A: Of course, we could provide the sample for free of charge cost but do not pay the EPT of freight.

Q: What is your conditions of payment ?
A: Payment 30%TT in EPT. 70% T/T just before shippment.

Q:What`s the MOQ of your items?
A:one established,we can also deal with the sample get. and the big-amount.

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With many years’ expertise in this line, we will be trustworthy by our positive aspects in aggressive cost, 1-time supply, prompt response, on-hand engineering support and excellent after-revenue companies.In addition, all our manufacturing procedures are in compliance with ISO9001 specifications. Every single procedure, each and every section, every operate in EPG is demanded to be done one step subsequent yet another, very carefully and cautiously, from materials assortment, reformation to production components, from factors warmth therapy to computerized assembly, from top quality handle to item inspection and tests and from get dealing to after product sales service. We are seeking forward to building productive company relationships with new customers all around the entire world in the foreseeable future.

EPTT small module metallic reduction spur EPTs by powEPTTmetallurgy processing

Why Powdered EPTs?

EPTificant EPT financial savings.
EPTT intricate or EPT designs.
No or minimal squander during generation.
EPT quality completed merchandise.
Strength of components.

Creation approach of powEPTTmetallurgy
PowEPTTmiXiHu (West EPT) Dis.ng – Forming – Sintering – Oil impregnation – Sizing -EPT cleansing – Steam oXiHu (West EPT) Dis.dation – Oil impregnation – Closing inspection – EPTT

EPTT Profile
EPTTGSHI estabEPTTd in 2007
EPT amp Exporter
Exacting in generating powEPTTmetallurgy EPTs and components
Passed ISO/TS16949 EPTT Certification
Superior EPT
Figures senior R amp D engineers and Skilled operators
Specific Evaluation EPT.
Rigid EPTT EPTT
With the quotMore diversity, Much more excellent, Much more skilled quot organization reasons, we are fully commited to establish EPTT-expression friendship and win-get connection with domestic and international clients to EPT a brigEPTT EPT .

Certification

Just make contact with with us with 2nd or 3D drawing to start off our cooperation!

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