Twin Screw Extrusion Machine for Color Master Batch Compounds

Twin Screw Extrusion Machine for Color Master Batch Compounds

Twin Screw Extrusion Machine for Color CZPT Batch Compounds

Solution description:
Definition of shade learn batch:
By the higher proportion of additives, thermoplastic resin, pigments or the very good dispersion of plastic colorants, it chooses the resin of colorants that have great wetting and dispersing influence and great compatibility with currently being shaded material. It can be defined like: PP/PE/PET/PVC carrier + pigment + additives = coloration learn batch
CZPTly, we use the particular type of extruder to generate this sort of color grasp batch: ATE Twin Screw Extruder. ATE Collection Co-rotating Parallel Twin Screw Extruder consists of motor generate, torque distribution gearbox, processing segment, temperature controlling units, die section and down-stream pelletizing program, etc.

one.     ATE Series Compounding and Granulating line for Coloration CZPT Batch

Procedure Coloration grasp batch compounding and granulating
Application 50-60%PP/PE/PVC/PET, 40%pigment, eight%additives
Color CZPT batch: pigment +additives+ PE/PP/PVC/PET  provider
Output 40-500kg/h, depending on the situation of uncooked
Materials,  formulation and processing, and so forth.

2.     Primary devices incorporated in generation line

NO. Name
1 SHR500A Large Pace Mixer
2 Screw Loader
3 Primary feeder
4 ATE sequence Twin Screw Extruder
5 CZPT Handle Technique(cabinet)
six Strands Pelletizing Method/ Underneath-h2o Pelletizing Technique
7 Vibrating display
eight Merchandise hopper

Introduction of areas of ATE Twin Screw Extruder

ATE Twin Screw Extruder adopts modular design and style theory, component standardization production, which can current stable and reliable functionality. Thanks to the modular principle, ATE extruders can provide very customizable solutions according to customers’ method and particular demands. Based mostly on diverse output torque grade, ATE series extruders have fundamental sort and performance sort.

Method area involves barrels, screw shafts, screw components, personal temperature heating and cooling device. Barrels and screw elements are developed in block theory.

Block construction allows the screw aspects combine and sequence optimized to realize the approach:

Conveying-CZPTization- Compounding & Dispersion- Homogenization- Degassing- Strain building
Also Block framework permits the barrels modify freely to the match the approach necessity.

Dependent on distinct procedure placement, ATE extruders have various barrels sort: feeding barrel, facet feeding barrel, close barrel, open on top barrel, vacuum vent barrel, and so on. According to the different jobs’ prerequisite, barrels’ resources can be nitride metal or bimetallic metal.

Multiple cutting systems can be combined with ATE Twin Screw Extruder, this sort of as strands pelletizing, very hot-encounter reducing and under-drinking water pelletizing, and many others.

Both Instrument handle and PLC management are CZPT to apply in the ATE electrical controlling technique. All the crucial electrical parts undertake CZPTpean makes to ensure the managing technique with substantial and stable overall performance.
Circulation Chart:

Principal specialized specification

Machine Dimensions Screw Diameter(mm) L/D Screw Pace
Motor power
Torque for each shaft
Certain torque
Throughput fee
ATE35 35.6 36-44 600 fifteen one hundred fifteen four.2 forty-eighty
ATE52 fifty one.4 36-forty four 600 fifty five 415 5.2 120-a hundred and fifty
ATE65 sixty two.4 36-forty four 600 ninety 675 4.8 250-350
ATE75 seventy one 36-forty four 600 132 990 4.6 350-500

Rewards of color learn batch:
one. High focus of pigment 
2. Excellent dispersion, good warmth-resistant, substantial coloration fastness, steady performance and exhibits bright shade
three. Non-poisonous, environmental-helpful
4. Compatible with various substance PE/PP/PS/Stomach muscles/HIPS/PVC/TPR and so forth.
5. Wide application: blow moulding, blowing film, injection moulding, extrusion, spin-dyeing, cable sheathing, etc.
six. Range of industrial software: workplace automation, household appliances, film and packing substance, textile, sheet, pipe, health care appliances, toys and so on.
Positive aspects of the creation line
1.     It can generate substantial-quality, higher-quantity filler learn batch
two.     It works with substantial performance
3.     It truly is computerized with large automation

Why decide on us
Decrease expenditure cost for a high high quality and resilient device

Lower strength consumption with high manufacturing output

Abroad installation and training are CZPT

Machine guarantee with spares in stocking and in-time shipping

Quick machine shipping and set up: AceRetech produces on an average of ten sets of plastic equipment per thirty day period and can deliver the machine faster than most producers. The normal delivery time of an AceRetech recycling machine is 60 days.

Twin Screw Extrusion Machine for Color Master Batch Compounds